SOP for Preventive Maintenance For Volumetric Liquid Filling Machine

OBJECTIVE

To obtain optimum performance.

SCOPE

To cover cleaning and general checks.

RESPONSIBILITY

Maintenance Personnel: for carrying out weekly, monthly, and quarterly maintenance.

Operators: for carrying out daily maintenance.

PROCEDURE

Daily Maintenance

• Clean the machine off products, and bottles at the end of the day on shift.
• Check the main supply (R, Y, B, and N).
• Check for lubrication if any moving parts requiring lubrication are dry.

Weekly Maintenance

• Clean the machine thoroughly from in and out with a clean cloth.
• Lubricate all moving parts – gears, bushes
• Check alignment of all assembly.

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Monthly Maintenance

• Remove all covers and guards and clean the machine thoroughly.
• Check all the nut-bolt fittings of the machine.
• Check all the knobs of the machine rest or replace them if required.
• Check all electrical wire connections inside the control panel.
• Check the machine for fine settings, and alignment and adjust if required.
• Check the working of all electrical parts like the main switch, push buttons contractors, MCB, etc., and replace immediately if required.

Quarterly Maintenance

• Check the wear and tear of the parts.
• Rectify alignment and replace worn parts if any.
• Replace the oil in the gearbox.
• Inspect machine assemblies for wear and tear

ANNEXURE

Nil

REVISION HISTORY

Nil

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